The Gantry type machine center is an advancement of the horizontal and vertical CNC machine centers. It incorporates more dimensions of the cutting tool thus able to handle more variety of operations.
The technology of high speed machining has been advanced more by the development of the gantry type-machining center. This equipment is able to handle larger volume of work while enhancing accuracy and productivity. Incorporation of the special five-axis spindle allows better machining due to the added dimensions, which the spindle head can be manipulated. This type of machine provides great savings for manufacturing space while also providing a great variety of cutting solutions. Its construction structure provides great stability and rigidness suited for milling operations. The automatic tool changing mechanism enhances the machine performance and productivity.
The gantry type-machining center is a step towards unmanned machining, as well as great accuracy in metal milling operations. It is suited to a broad range of applications including finish operations, milling of large and medium work pieces, machining of curved surfaces as well as mould machining.
Product Code. | Units | WM 10 / GM 122 | WM 10/ GM 123 | WM 10 / GM 124 | WM 10 / GM 132 | WM 10 / GM 132 | WM 10 / GM 182 | WM 10/ GM 183 | |
Model No. | GDM-1220 | GDM-1230 | GDM-1240 | GDM-1321 | GDM-1326 | GDM-1820 | GDM-1830 | ||
Workable | Table size | mm | 1250x
2000 |
1250x
3000 |
1250x
4000 |
1300x
2100 |
1300x
2600 |
1800x
2000 |
1800x
3000 |
Distance between two columns | mm | 1450 | 1450 | 1450 | 1700 | 1700 | 2200 | 2200 | |
Max. load capacity | kg | 3000 | 5000 | 7000 | 6000 | 7000 | 6000 | 8000 | |
Width of T-slot | mm | 22/H12 | 22/H12 | 22/H12 | 7-22/H12 | 7-22/H12 | 9-22/H12 | 9-22/H12 | |
Machining Capacity | Table travel (X axis) | mm | 2200 | 3200 | 4200 | 2000 | 2500 | 2200 | 3000 |
Saddle travel (Y axis) | mm | 1250 | 1250 | 1250 | 1700 | 1700 | 2500 | 2500 | |
Ram travel (Z axis) | mm | 750 | 750 | 750 | 800 | 800 | 1000 | 1000 | |
Distance between spindle and table surface (Max./Min) | mm | 950/200 | 950/200 | 950/200 | 950/200 | 950/200 | 950/200 | 950/200 | |
Spindle | Spindle taper | BT-50 | BT-50 | BT-50 | BT-50 | BT-50 | BT-50 | BT-50 | |
Speed range of spindle | r/min | 40-6000 | 40-6000 | 40-6000 | 40-6000 | 40-6000 | 40-6000 | 40-6000 | |
Max. output torque | Nm | 560 | 560 | 560 | 560 | 560 | 560 | 560 | |
Main motor power | KW | 18.5/22 | 18.5/22 | 18.5/22 | 18.5/22 | 18.5/22 | 18.5/22 | 18.5/22 | |
Feeding | Max. cutting feed | m/min | 1-10 | 1-10 | 1-10 | 1-8 | 1-8 | 1-6 | 1-6 |
X/Y/Z axis rapid travel speed | m/min | 20/20/6 | 20/20/6 | 20/20/6 | 24/24/24 | 24/24/24 | 12/12/10 | 12/12/10 | |
Positioning accuracy | X axis (with raster scale) | mm | 0.026
(0.020) |
0.030
(0.020) |
0.040
(0.020) |
0.040
(0.020) |
0.035
(0.020) |
0.035
(0.020) |
0.035
(0.020) |
Y axis (with raster scale) | mm | 0.020
(0.010) |
0.020
(0.010) |
0.020
(0.010) |
0.026
(0.020) |
0.026
(0.020) |
0.026
(0.020) |
0.026
(0.020) |
|
Z axis (with raster scale) | mm | 0.015
(0.010) |
0.015
(0.010) |
0.015
(0.010) |
0.015
(0.010) |
0.015
(0.010) |
0.015
(0.010) |
0.015
(0.010) |
|
Repeatability accuracy | X axis (with raster scale) | mm | 0.018
(0.012) |
0.018
(0.012) |
0.026
(0.016) |
0.026
(0.016) |
0.022
(0.014) |
0.022
(0.014) |
0.022
(0.014) |
Y axis (with raster scale) | mm | 0.012
(0.006) |
0.012
(0.006) |
0.012
(0.006) |
0.016
(0.012) |
0.016
(0.012) |
0.016
(0.012) |
0.016
(0.012) |
|
Z axis (with raster scale) | mm | 0.010
(0.006) |
0.010
(0.006) |
0.010
(0.006) |
0.010
(0.006) |
0.010
(0.006) |
0.010
(0.006) |
0.010
(0.006) |
|
ATC | Magazine capacity | pcs | 32;40;
50;60 |
32;40;
50;60 |
32;40;
50;60 |
32;40;
50;60 |
32;40;
50;60 |
32;40;
50;60 |
32;40;
50;60 |
Max. tool length | mm | 400 | 400 | 400 | 400 | 400 | 400 | 400 | |
Max. tool Weight | Kg | 25 | 25 | 25 | 25 | 25 | 25 | 25 | |
Max. tool diameter | mm | 125/250 | 125/250 | 125/250 | 125/250 | 125/250 | 125/250 | 125/250 | |
Net weight | Kg | 28000 | 33000 | 40000 | 23500 | 26500 | 23000 | 29000 |
Standard Accessories : | Optional Accessories : |
Fanuc 18i CNC control | CNC control for Siemens 840D or Rexroth MTX |
Rigid taping | ATC |
Spindle positioning with outer encode | Boring and milling head |
Spindle box with two shifts variable gearbox | Closed loop raster scale feedback system |
Spindle blowing devices | Renishaw tools and work piece measurement |
Foot switch for loose and tight tool | |
Air – condition for electrical cabinet | |
Balancing device for ram | |
X/Y axis guide protection | |
Feedback for 3-axis encoder | |
Microwave Pulse Generator (MPG) | |
Cutting fluid circulation systems | |
Working and warning lamp | |
Double chain chip conveyor | |
Cleaning water gun | |
Half protection for working table | |
Automatic lubrication system for guide |
The Computer numeric control is one of the most important accessories of the gantry-machining center. It allows easier conversions of the design on to work pieces thus reducing human errors.
The spindle-blowing accessory is also an important component of the equipment in the removal of chaff generated during the milling operation. Too much chips on the spindle interferes with spindle rotation and reduces tool life.
The lubrication circulation system helps in cooling down the tool during operation, which increases tool life. It also reduces friction on the parts hence adding the overall life of the machine.
Additional safety has been made by incorporating a half protection for the working table, which also prevents dislodged chips landing on to bearings, which can cause damage to the equipment.
Other important accessories include the air conditioning for the electrical system, ram balancing device, X/Y axis guide and microwave pulse encoder
Other optional accessories may be installed with the machine include the CNC control ,the milling head, the closed loop raster scale for feedback and accompanying tools for work piece measurements. Yash machine tools incorporate these accessories to improve on the machine performance, making their designs the best in the market.
Various models produced by yash machine tools include the GDM 1220, GDM 1230, GDM 1240, GDM 1326, GDM 1820 and the GDM 1830. The difference in the models is related to the size of the table, machining capacity, cutting speed and the total load capacity.
Yash machine tools manufacture a wide range of high quality machine tools as well as offering great customer service and support. The gantry type machine center comes with a whole range of spare parts for any breakdowns that may occur. They also offer technical guidance on the machine specifications and servicing.
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